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Keep It Cool -- Gas Refrigerator Basics
Gas refrigerators are entirely different from their electric cousins. Where electric
refrigerators use safe, non-flammable freon for the refrigerant, gas refrigerators
use compressed hydrogen gas and an ammonia-water solution. Electric refrigerators use compressors, electric motors, and cooling fans; gas
refrigerators have no moving parts. Finally, where electric refrigerators use copper tubing, gas refrigerator cooling
units are made entirely of steel because of the ammonia. Ammonia attacks copper, brass, and bronze in the presence of water. You can see that the repair
of gas refrigerators should never be attempted without extensive training in safety procedures.
How They Fail
The single biggest killer of gas refrigerator cooling units is corrosion--plain old
rust. The common misconception is that it's the rust on the exposed pipe at the bottom of the cooling unit (down by the burner) that causes the leaks. In fact,
this is rarely the case. The rust often seen on the exposed pipes is largely superficial even though it may look terrible. In gas refrigerator cooling units, the
worst corrosion always occurs on the evaporator piping (the pipes that get cold)
because they are physically located inside the refrigerator cabinet (right behind
the back wall of the interior) and are covered by insulation. While the refrigerator
is running, moist air finds its way to the cold evaporator pipes and condenses on the surface. Since the evaporator pipes are
encased, the condensed water cannot readily drain away and therefore is held next to the steel pipe. After
several years, rust develops.
The rusting is accelerated when the refrigerator is turned off for the season,
allowing the evaporator to warm up. The rusting eventually progresses to a point
where severe pitting occurs in the surface of the steel. These pits eventually extend all the way through the pipe wall into the inner space of the pipes.
The result is a leak. You will usually, but not always, smell the leak when it occurs. If the leak does
occur on the outside piping, you probably won't smell it. Sometimes, even if the
leak is on the inside, you may not smell it if mostly hydrogen is leaking out. Most of the time, however, you will know that your
refrigerator is leaking because of the pungent ammonia smell coming from inside your cabinet.
After your refrigerator starts leaking, it will eventually (usually very soon) stop
cooling. The worst thing you could do at this point is to delay in getting your refrigerator repaired because corrosive ammonia is eating away at the cooling
unit steel (ammonia doesn't corrode the steel while it's inside the cooling unit
because of the rust inhibitor in there). The longer you delay getting your refrigerator's cooling unit rebuilt, the lower the odds are of a successful and
reliable repair. You can see why removing all rust from the cooling unit by sand
blasting and rust-proofing the cooling unit are essential steps in a proper cooling unit repair. Just as with your car, if you don't remove the rust, it'll just
come back and, after another season or two of use, the cooling unit will fail again.
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